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IEC 62196-1 EV Charging Connector Make-and-Break & Normal Operation Endurance Tester

IEC 62196-1 EV Charging Connector Make-and-Break & Normal Operation Endurance Tester

نام تجاری: Sinuo
شماره مدل: SNQC1005A
مقدار تولیدی: 1
قیمت: Customized
شرایط پرداخت: T/T
توانایی عرضه: 10 ست در ماه
اطلاعات دقیق
محل منبع:
چین
گواهی:
Calibration Certificate (Cost Additional)
ایستگاه ها:
تک ایستگاه
سکته مغزی:
0-150 میلی متر، قابل تنظیم
سرعت تست:
0-850 میلی متر بر ثانیه
محدوده اندازه گیری نیرو:
0 ~ 1000 نیوتن
حالت عملیات:
عملیات دستی یا کنترل شده توسط برنامه
حالت رانندگی:
سرو موتور با پوشش مایع و پرس قفل
جزئیات بسته بندی:
تخته سه لا
قابلیت ارائه:
10 ست در ماه
توضیحات محصول
IEC 62196-1 EV Charging Connector Make-and-Break & Normal Operation Endurance Tester
Product Information

This tester verifies whether electrical accessories such as EV charging interfaces, industrial plugs, sockets and couplers can withstand mechanical, electrical and thermal stresses generated during normal operation without excessive wear or other detrimental defects, so as to validate their reliability.


IEC 62196-1  EV Charging Connector Make-and-Break & Normal Operation Endurance Tester 0

Compliant Standards & Clauses

• IEC62196-1:2025 Plug,socket-outlets,vehicle connectors and vehicle inlets–Conductive charging of electric vehicles-Part1: General requirements clause 22 and 23

• UL 2251 Section 44

Test Samples & Scope

Electric vehicle charging connectors, industrial plugs, sockets and couplers.

Test Principle

Driven by a servo motor mechanism, the equipment performs repeated linear insertion & withdrawal cycles on test samples. It supports external electrical load for make-and-break testing. Parameters including power-on/power-off duration, test speed, stroke and angle can all be preset via the touchscreen.

Structure & Features

Adopts an integrated machine frame driven by servo motor with precision reducer transmission. Equipped with a color touchscreen featuring user-friendly operation and powerful digital display functions, plus an intelligent PLC control system.
It comes with 3-axis adjustable fixtures, perfectly suited for lifespan testing of charging gun connectors.

Technical Parameters
Main Performance Specifications
Test Items a) Endurance test for mechanical locking mechanism
b) Analysis capability
c) Normal operation (service life)
Test Sample Scope

AC and DC charging guns
IEC 62196-1  EV Charging Connector Make-and-Break & Normal Operation Endurance Tester 1
IEC 62196-1  EV Charging Connector Make-and-Break & Normal Operation Endurance Tester 2

Stations Single station
Electrical Control Mode Intelligent integrated control with Mitsubishi PLC, operated via 7-inch color HMI touch screen
Operation Mode Manual or program-controlled operation
Functions Capable of simulating normal operation of charging interfaces. It can integrate insertion/withdrawal cycling and unlocking/locking of the mechanical locking device, or run separate individual tests. Test speed, test duration and cycle counts are fully programmable.
Driving Mode Servo motors drive insertion/withdrawal and rotational shaking movements; auxiliary air cylinders control opening and closing of the interlock switch mechanism.
Specimen Fixture & Clamping Method

Mechanical clamping fixtures with 3-axis X/Y/Z adjustable structure. The clamping position can be freely adjusted, compatible with GB, US and EU standard AC & DC EV charging connectors.
IEC 62196-1  EV Charging Connector Make-and-Break & Normal Operation Endurance Tester 3

Automatic Rotation Function Built-in automatic turnover mechanism at the charging gun clamping station, supporting 90° rotation. The holding duration after rotation is adjustable from 0 to 600 seconds.
Test Cycles Programmable range: 0 ~ 999,999 cycles. The machine will stop automatically once the preset cycle target is reached.
Make-and-Break Contact Duration Adjustable from 1 to 999.9 seconds. Per standard requirement, the electrical contact holding time shall be no less than 2s and no more than 4s.
Insertion & Withdrawal Rate Programmable range: 0–10 cycles per minute (equivalent to 3.75 cycles/min or 7.5 strokes/min)
Test Stroke Adjustable from 0–150 mm (the gap between test plug and receptacle shall be ≥50 mm as required)
Test Speed 0–850 mm/s, directly configurable via the touchscreen
Force Value Display Equipped with a 100kg range force sensor to monitor force in real time. It can generate force-time curves, display the maximum insertion force, maximum withdrawal force and real-time force value.
Force measuring range: 0 ~ 1000 N
Indication error: ≤±0.5% F.S.
Resolution: ≤0.1 N
Locking Device Features automatic pressing function for mechanical locking mechanisms to simulate normal operating conditions.
Solution Tanks Three independent test liquid tanks are provided, which can separately hold the simulated solutions as defined in IEC 62196-1:2022:
Table 10: Acid rain simulation solution
Table 11: Salt water simulation solution
Table 13: Turbid water simulation solution
Liquid Immersion Parameters Programmable parameters: immersion cycles, immersion duration, air-drying time, insertion/withdrawal cycles and total test cycles.
Load External load connection supported
Detection Function When an external load is connected, the machine triggers an open-circuit alarm and records the current test cycle count.
Safety Protection Earth protection, short-circuit protection and overload protection
Operating Environment
Power supply AC 220V±10%, 50–60Hz, 2kW
Operating temperature 0–40°C
Humidity range 30%–90%
Overall dimensions Approx. W1000 × D750 × H1200 mm
Weight Approx. 150 kg